LOCATION OF FIRE
AND WATER SPACES
One of the basic classifications of boilers is
according to the relative location of the fire and
water spaces. By this method of classification,
boilers are divided into two classes, FIRE-TUBE
BOILERS and WATER-TUBE BOILERS. In the
fire-tube boilers, the gases of combustion flow
through the tubes and thereby heat the water that
surrounds the tubes. In water-tube boilers, the
water flows through the tubes and is heated by
the gases of combustion that fill the furnace and
heat the outside metal surfaces of the tubes.
All propulsion boilers used in naval ships are
of the water-tube type. Auxiliary boilers may be
either fire-tube or water-tube boilers.
TYPE OF CIRCULATION
Water-tube boilers are further classified
according to the method of water circulation.
Water-tube boilers may be classified as NATURAL
CIRCULATION BOILERS or FORCED CIR-
CULATION BOILERS.
In natural circulation boilers, the circulation
of water depends on the difference between the
density of an ascending mixture of hot water and
steam and a descending body of relatively cool
and steam-free water. The difference in density
occurs because the water expands as it is heated,
and thus, becomes less dense. Another way to
describe natural circulation is to say that it is
caused by convection currents which result from
the uneven heating of the water contained in the
boiler.
Natural circulation may be either free or
accelerated. In a boiler with free natural
circulation, the generating tubes are installed
almost horizontally, with only a slight incline
toward the vertical. When the generating tubes
are installed at a much greater angle of
inclination, the rate of water circulation is
definitely increased. Therefore, boilers in which
the tubes slope quite steeply from steam drum to
water drum are said to have natural circulation
of the accelerated type.
Most naval boilers are designed for accelerated
natural circulation. In such boilers, large tubes
(3 inches or more in diameter) are installed
between the steam drum and the water drum.
These large tubes, or DOWNCOMERS, are
located outside the furnace and away from the
heat of combustion. They serve as pathways for
the downward flow of relatively cool water. When
enough downcomers are installed, all small tubes
can be generating tubes, carrying steam and water
upward, and all downward flow can be carried
by downcomers.
The size and number of
downcomers installed varies from one type of
boiler to another, but downcomers are installed
in all naval boilers.
Forced circulation boilers are, as their name
implies, quite different in design from the boilers
that use natural circulation. Forced circulation
boilers depend upon pumps, rather than upon
natural differences in density, for the circulation
of water within the boiler. Because forced
circulation boilers are not limited by the
requirements that hot water and steam must be
allowed to flow upward while the cooler water
flows downward, a great variety of arrangements
may be found in forced circulation boilers.
ARRANGEMENT OF STEAM
AND WATER SPACES
Natural circulation water-tube boilers are
classified as DRUM-TYPE BOILERS or HEADER-
TYPE BOILERS, depending on the arrangement
of the steam and water spaces. Drum-type boilers
have one or more water drums (and usually one
or more water headers as well). Header-type
boilers have no water drum; instead, the tubes
enter many headers which serve the same purpose
as water drums.
What is a header, and what is the difference
between a header and a drum? The term header
is commonly used in engineering to describe any
tube, chamber, drum, or similar piece to which
tubes or pipes are connected in such a way as to
permit the flow of fluid from one tube (or group
of tubes) to another. Essentially, a header is a type
of manifold or collection point. As far as boilers
are concerned, the only distinction between a
drum and a header is size. Drums maybe entered
by a person while headers cannot. Both serve
basically the same purpose.
Drum-type boilers are further classified
according to the overall shape formed by the
steam and water spacesthat is, by the tubes. For
example, double-furnace boilers are often called
M-type boilers because the arrangement of the
tubes is roughly M-shaped. Single-furnace boilers
are often called D-type boilers because the tubes
form a shape that looks like the letter D.
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