earths atmosphere also contains varying amounts of
water. Depending on weather conditions, water will
appear in a variety of forms, such as rain (liquid water),
snow crystals, ice (solid water), and vapor. Vapor is
composed of tiny drops of water that are light enough to
stay airborne. Clouds are an example of the existence of
water vapor.
Since air is a gas, it expands when heated.
Consequently, heating air causes a given amount of
air2routed through to expand, take up more space
(volume), and hold more water vapor. When a given
amount of air at a given temperature and pressure is no
longer able to soak up water vapor, the air is saturated,
and the humidity is 100 percent.
When air cools, its density increases; however, its
volume and ability to hold water decrease, When
temperature and pressure conditions cause the air to cool
and to reach the dew point, any water vapor in the air
condenses into a liquid state (water). In other words, one
method of drying air out is to cool it until it reaches the
dew point.
Besides nitrogen, oxygen, and water vapor, air
contains particles of dust and dirt that are so tiny and
lightweight that they remain suspended in the air. You
may wonder how the composition of air directly affects
the work of an air compressor. Although one cubic foot
of air will not hold a tremendous amount of water or dirt,
you should realize that air compressors have capacities
that are rated in hundreds of standard cubic feet per
minute (cfm). This is a very high rate of flow. When a
high flow rate of dirty, moisture-laden air is allowed to
enter and pass through an air compressor, the result is
rapid wear of the seals and load-bearing parts, internal
corrosion (rust), and early failure of the unit. The
reliability and useful life of any air compressor is
extended by the installation of filters. Filters remove
most of the dirt and dust from the air before it enters the
equipment. On the other hand, most of the water vapor
in the air at the intake passes directly through the filter
material and is compressed with the air. When air is
compressed, it becomes very hot. As you know, hot air
is capable of holding great amounts of water. The water
is removed as the compressed air is routed through the
coolers. The coolers remove the heat from the airstream
and cause some of the water vapor to condense into
liquid (condensate). The condensate must be
periodically drained from the compressor.
Although the coolers will remove some of the water
from the air, simple cooling between the stages of
compression (intercooling) and cooling of the airstream
after it leaves the compressor (aftercooling) will not
make the air dry.
pneumatic control
required air from
When clean dry air suitable for
and other shipboard systems are
the compressor is routed through
air-drying units. Many air-drying units are capable of
removing enough water vapor from the airstream to
cause the dew point to be as low as -60°F. Some of the
more common devices used to remove water vapor from
the airstream, such as dehydrators, are discussed later in
this chapter.
CLASSIFICATION OF AIR COMPRESSORS
An air compressor may be classified according to
pressure (low, medium, or high), type of compressing
element, and whether the discharged air is oil free.
Because of our increasing need for oil-free air
aboard ship, the oil-free air compressor is gradually
replacing most of the standard low-pressure and
high-pressure air compressors. For this reason, most of
this discussion is focused on the features of oil-free air
compressors.
The Naval Ships Technical Manual (NSTM),
chapter 551, lists compressors in three classifications:
1. Low-pressure air compressors (LPACs), which
have a discharge pressure of 150 psi or less
2. Medium-pressure compressors, which have a
discharge pressure of 151 psi to 1,000 psi
3. High-pressure air compressors (HPACs), which
have a discharge pressure above 1,000 psi
Low-Pressure or Ships Service Air
Compressors
The two types of LPACs that are used on naval ships
are the screw type and the reciprocating type.
SCREW TYPE. The helical-screw type of
compressor is a relatively new design of oil-free air
compressor. This low-pressure air compressor is a
single-stage, positive-displacement, axial-flow,
helical-screw type of compressor. It is often referred to
as a screw-type compressor. Figure 10-23 shows the
general arrangement of the LPAC unit.
In the screw-type LPAC, compression is caused by
the meshing of two helical rotors (a male and a female
rotor, as shown in fig. 10-24) located on parallel shafts
and enclosed in a casing. Air inlet and outlet ports are
located on opposite sides of the casing. Atmospheric air
is drawn into the compressor through the
filter-silencer. The air passes through the air
cylinder-operated unloader (butterfly) valve and into the
10-25