Figure 4-15.TODD LVS atomizer.
Figure 4-17.Vented-plunger atomizer.
We will describe the more common method
lighting fires with a torch.
Figure 4-16.Y-Jet steam atomizer.
Steam-Assist Atomizer. The steam-assist
atomizer employs 150 psi of steam mixed with the
fuel oil to help atomize the fuel oil. The two most
common steam-assist atomizers in use by the Navy
are the TODD LVS (fig. 4-15) and the Y-Jet
(fig. 4-16). All steam-assist atomizers must have
low-pressure air hookup for use as a substitute
when suitable auxiliary steam is not available.
Vented-Plunger Atomizer. The vented-
plunger atomizer shown in figure 4-17 is unique
in that it is the only atomizer in use in the Navy
that has moving parts. The fuel oil flows down
the atomizer barrel and around the atomizer
cartridge. The pressure in the barrel forces the fuel
oil into the cartridge through the holes drilled in
the cartridge. As the fuel is forced into the
cartridge, it begins to spin. This motion forces the
fuel out through the orifice in a fine mist.
Increasing fuel-oil pressure in the atomizer
barrel and cartridge will cause the piston to
overcome the spring pressure. The piston is then
forced back, uncovering more holes and allowing
fuel to be atomized and forced into the furnace.
As pressure decreases, the opposite occurs. The
spring tension recalls the piston, covering the holes
and allowing less fuel oil to be atomized.
Fire
In most boilers, a torch is used to light fires.
However, some boilers may have electric igniters.
Boiler light off is always a two-person
operation. One person is needed to handle
the torch, the air register, and the furnace,
and the other to open the fuel-oil root valve. If
fires do not light in 2 or 3 seconds, you must
secure the fuel oil and investigate the reason for
the failure to light. The boiler furnace must be
inspected and repurged before the next attempt
to light.
The basic light-off procedure involves the
following steps:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Ensure that all fuel-oil manifold and
atomizer/safety shut-off valves are shut.
Insert a clean atomizer with a lighting-
off sprayer plate into the No. 1 burner.
Adjust the combustion air and fuel-oil
pressures for lighting the fires.
Ignite the lighting-off torch.
Insert the lighted torch into the lighting-
off port and close the port cover; visually
check to ensure that the torch remains
lighted. However, you should never
insert a torch into a furnace until you are
sure that no fuel is on the furnace deck
and that the boiler has been purged of
all combustible gases.
Open the No. 1 burner fuel-oil atomizer/
safety shut-off valve(s).
Open the No. 1 burner fuel-oil supply
manifold valve one-half turn.
Observe the furnace through the No. 1
burner observation port to ensure that
the ignition is successful.
Adjust the flame with the burner air
register handle.
Open the No. 1 burner fuel-oil supply
manifold to the fully open position.
Withdraw and extinguish the torch.
4-14