TROUBLE
Insufficient capacity
Does not develop enough
discharge pressure
Works for a while and
then fails to deliver
liquid
Takes too much power
and the motor overheats
CAUSE
Air leakage into the suction
line
Insufficient speed of the
pump
Excessive suction lift
Clogged impeller passages
Excessive discharge pressure
Mechanical defects (such as
worn wearing rings, im-
pellers, stuffing box pack-
ing, or sleeves)
Insufficient speed of the
pump
Air or gas in the liquid being
pumped
Mechanical defects (such as
worn wearing rings, im-
pellers, leaking mechanical
seals, and sleeves)
Air leakage into the suction
line
Air leakage in the stuffing
boxes
Clogged water seal passages
Insufficient liquid on the
suction side
Excessive heat in the liquid
being pumped
Operation of the pump at
excess capacity and insuffi-
cient discharge pressure
Misalignment
Bent shaft
Excessively tight stuffing
box packing
Worn
Other
wearing rings
mechanical defects
TROUBLE
CAUSE
Vibration
Misalignment
Bent shaft
Clogged, eroded, or other-
wise unbalanced impeller
Lack of rigidity in the
foundation
Insufficient suction pressure may also cause
vibration,
as well as noisy operation and
fluctuating discharge pressure.
Rotary Pumps
Another type of pump you find aboard ship
is the rotary pump. A number of types are
included in this classification, among which are
the gear pump, the screw pump, and the moving
vane pump. Unlike the centrifugal pump, which
we have discussed, the rotary pump is a positive-
displacement pump. This means that for each
revolution of the pump, a fixed volume of fluid
is moved regardless of the resistance against which
the pump is pushing. As you can see, any blockage
in the system could quickly cause damage to the
pump or a rupture of the system. You, as a pump
operator, must always be sure that the system is
properly aligned so a complete flow path exists
for fluid flow. Also, because of their positive
displacement feature, rotary pumps require a
relief valve to protect the pump and piping system.
The relief valve lifts at a preset pressure and
returns the system liquid either to the suction side
of the pump or back to the supply tank or sump.
Rotary pumps are also different from
centrifugal pumps in that they are essentially
self-priming. As we saw in our discussion of
centrifugal pumps, the pump is located below the
liquid being pumped; gravity creates a static
pressure head which keeps the pump primed. A
rotary pump operates within limits with the pump
located above the source of supply.
A good example of the principle that makes
rotary pumps self-priming is the simple drinking
straw. As you suck on the straw, you lower the
air pressure inside the straw. Atmospheric
pressure on the surface of the liquid surrounding
the straw is therefore greater and forces the liquid
up the straw. The same conditions basically exist
for the gear and screw pump to prime itself.
9-7